Safety hazards caused by substandard testing equipment
In new energy vehicle repair workshops, using substandard testing equipment to test battery packs can lead to inaccurate data, shortened battery life, and even safety accidents. Case studies show that some automakers have experienced premature battery degradation and short-circuit risks due to testing errors, directly impacting driving safety and brand reputation.
Solid Energy’s Solutions
To address the aforementioned issues, Hangzhou Guheng Energy Technology Co., Ltd. provides professional testing solutions for new energy vehicle battery packs. Utilizing the XEVD new energy vehicle diagnostic instrument and the BST-DW260 battery pack service terminal maintenance and testing instrument , comprehensive diagnostics and precise testing of the battery pack structure can be achieved, ensuring the safety and reliability of each battery pack.
Battery Pack Testing Process Analysis
1. Battery pack connection and initial inspection
In new energy vehicle repair workshops, after the battery pack is connected to the testing instrument, its appearance and connection integrity are first checked. Our equipment can automatically identify the wiring status and record preliminary health data, reducing human error.
2. Internal parameter detection
By using a new energy vehicle diagnostic tool to comprehensively scan the voltage, current, temperature, and resistance inside the battery pack, abnormal cells or modules can be quickly identified, ensuring the structural integrity of the battery pack.
3. Functional testing
The BST-DW260 was used for equalization maintenance, charge/discharge performance testing, and airtightness checks to verify the overall functionality and safety protection capabilities of the battery pack. This step is crucial for extending the lifespan of new energy vehicle batteries, ensuring that they operate at their optimal condition in each cycle.
4. Data Analysis and Reporting
The system automatically generates detailed test reports, providing health scores, lifespan predictions, and maintenance recommendations. The closed-loop data chain and service process provide brand owners with reliable decision-making support.
Technical Highlights
High-precision CTP technology : ensures accurate detection of individual cells and improves the overall safety of the battery pack.
Intelligent diagnostic algorithm : Analyzes abnormal states in real time to reduce the risk of missed detections.
End-to-end digitalization : From data access to report output, data traceability and standardized management are achieved.
Case Studies
After a well-known domestic new energy vehicle brand adopted our equipment, the early degradation rate of individual batteries decreased by 30%, testing efficiency increased by 50%, maintenance costs were significantly reduced, and the accident rate in the new energy vehicle repair workshop dropped dramatically. This fully verifies the reliability and professionalism of Guheng Energy’s battery maintenance and testing instruments.
Reasons for choosing Guheng Energy
We not only provide high-precision instruments, but also comprehensive technical support and solutions. Whether it’s routine maintenance in new energy vehicle repair shops or the battery pack safety and lifespan management needs of brand owners, we can provide complete solutions. Our products have been recognized by many well-known domestic and international automakers and exported to more than 40 countries, including the United States, Europe, and Israel.
Key to extending the battery life of new energy vehicles
Regularly use professional diagnostic equipment to check the battery pack.
Timely detection and balanced maintenance of abnormal cells.
Ensure that charging, discharging, and temperature control parameters are within safe ranges.
Establish a data management and traceability mechanism.
Contact Us
Choose Guheng Energy for safe and reliable testing of your new energy vehicle battery packs. Contact us today for professional equipment and customized solutions.
FAQ
Q: Why do substandard testing instruments affect battery life?
A: Inaccurate testing can lead to abnormal cells going undetected, increasing the risk of overcharging, over-discharging, and thermal runaway.
Q: Which car models is the BST-DW260 compatible with?
A: Supports mainstream new energy vehicle battery packs and is compatible with multiple voltage levels and module structures.
Q: How can data traceability be achieved in a repair shop?
A: Using XEVD and BST-DW260, standardized test reports can be generated and stored in the management system.
Q: How should the detection frequency be arranged to extend battery life?
A: It is recommended to have a comprehensive inspection and balanced maintenance every 3-6 months or every 20,000 kilometers.
Q: What kind of after-sales support does Guheng Energy provide?
A: This includes training and guidance, remote technical support, regular software upgrades, and maintenance services.
